I wrote about building an Ecometry Shipping Station on your own over a year ago. A few people have tried building one on their own using this guide, which is great. So I decided when I was going to build two more when we integrated UPS and were given some new Dell computers as part of a UPS subsidy (which was really cool), that I should share my experience again.

Everything worked pretty straightforward like last time, save for that the new computers don’t have PS2 ports, just USB. So our older scanners no longer work with new hardware. The configuration is as follows:

  • Dell Optiplex 740 Desktop
  • Zebra S4M Direct Thermal Printer
  • Mettler Toledo PS60 Scale
  • Symbol LS2208 Barcode Scanner

I still had to change the settings on the COM1 port to work with the scale. The settings can be found in my original post here. I also had to set the scale’s protocol to Mettler Toledo, which you can easily do following the instructions that come on the CD with the scale. Thanks to Chuck on the Ecometry Google Group for that tip. You’ll also want to be sure the baud rate and stop bits settings on the scale match up with what you set on the COM port.

The Zebra S4M printer will work just fine with UPS provided labels. If you don’t have those, get direct thermal labels. You don’t need a ribbon (and the printer isn’t configured for one from UPS anyway). Ecometry will tell you that all that works is the Z4M printers, but the S4M printer will work just fine. This is great because it costs about half as much as a Z4M.

And remember, there are no PS2 ports on these newer computer so there’s no support for older scanners, such as the PSC Powerscan PSSR-0000 or PSSR-1000. These just aren’t compatible with USB. You could perhaps get this to work with a PCI add in card such as this one and some AT to PS2 converters, but I didn’t want to spend a bunch of extra money to just hack the thing together. It seemed to be a better idea to just get all new hardware for these.

We’ve been using these new stations for a few days now and they’re working great. Feel free to drop me a line about building these. You can definitely save yourself a bunch of money building these on your own instead of going through Ecometry’s provider, Agilysys.


This entry was posted on Thursday, October 2nd, 2008 at 6:11 am and is filed under Development, Ecometry. You can follow any responses to this entry through the RSS 2.0 feed. You can leave a response, or trackback from your own site.